•     Reduction of set-up time by up to 50%
•     Avoiding collisions - checking the NC program in advance in the 3D machine room simulation
•     Ready-to-use - complete package ready for immediate use
•     No complex and expensive postprocessors
•     Connection to other/existing CAM systems possible
•     Automatic creation of the structure programming
•     Piece time calculation at head pressure
•     Programming using DMG MORI technology cycles
•     CAD data import DXF-STEP-IGES
•     Import of 3D tool holders / components

Programming

   ● You can copy or re-create workpieces.

   ● When creating the operation plan, the work sequences are defined.

   ● Work sequences are created with tools, tool changes and machining levels.

   ● Workpiece contours are to be imported into the 2 / 3D CAD data format DXF-STEP-IGES (option).

   ● You can program workpieces with a 2.5D CAD / CAM system and machining macros.

   ● It is also possible to create / optimize the NC programs manually.

   ● You can transfer NC programs from external CAD / CAM systems via the clipboard.

   ● Program templates (templates) for various processing types (bar-, feed-processing ...) are stored.

   ● The required program structures are generated automatically.

   ● Our Plandesigner shows you clearly the multi-channel processing.

   ● You can extend your 3D tool library with your own tool trims.

   ● Our programmer automatically generates workpiece setup sheets.

   ● You can export the operation plan and the workpiece setup sheet to Excel.

3D machine space simulation V5.1

   ● The NC programs are simulated on the 3D machine model with blank, clamping device and 3D tools.

   ● Machining on the blank is shown in the same way as in the real machine.

   ● Parallel to the simulation, the NC programs are displayed with technology and axis data.

   ● In the event of a collision, our programmer marks the affected components and NC blocks.

   ● Project history and additional windows for further machine conditions can be retrofitted.

   ● Main / subprogram names are displayed in the simulation.

   ● The 3D blank (prismatic, rotationally symmetrical) can be imported into the simulation in the STL format.

   ● For a new project, the simulation generates the current workpiece as a 3D blank in the STL format.

   ● The distances are measured three-dimensionally.

   ● The NC block run times can be output as an EXCEL table.

Do you have more questions?

Free online demonstration

A Programmer V5 demonstration is free of charge.

We will be happy to advise and support you with questions about the entire software scope.

support@4u-computersysteme.de

•     Reduction of set-up time by up to 50%
•     Avoiding collisions - checking the NC program in advance in the 3D machine room simulation
•     Ready-to-use - complete package ready for immediate use
•     No complex and expensive postprocessors
•     Connection to other/existing CAM systems possible
•     Automatic creation of the structure programming
•     Piece time calculation at head pressure
•     Programming using DMG MORI technology cycles
•     CAD data import DXF-STEP-IGES
•     Import of 3D tool holders / components

Programming

   ● You can copy or re-create workpieces.

   ● When creating the operation plan, the work sequences are defined.

   ● Work sequences are created with tools, tool changes and machining levels.

   ● Workpiece contours are to be imported into the 2 / 3D CAD data format DXF-STEP-IGES (option).

   ● You can program workpieces with a 2.5D CAD / CAM system and machining macros.

   ● It is also possible to create / optimize the NC programs manually.

   ● You can transfer NC programs from external CAD / CAM systems via the clipboard.

   ● Program templates (templates) for various processing types (bar-, feed-processing ...) are stored.

   ● The required program structures are generated automatically.

   ● Our Plandesigner shows you clearly the multi-channel processing.

   ● You can extend your 3D tool library with your own tool trims.

   ● Our programmer automatically generates workpiece setup sheets.

   ● You can export the operation plan and the workpiece setup sheet to Excel.

3D machine space simulation V5.1

   ● The NC programs are simulated on the 3D machine model with blank, clamping device and 3D tools.

   ● Machining on the blank is shown in the same way as in the real machine.

   ● Parallel to the simulation, the NC programs are displayed with technology and axis data.

   ● In the event of a collision, our programmer marks the affected components and NC blocks.

   ● Project history and additional windows for further machine conditions can be retrofitted.

   ● Main / subprogram names are displayed in the simulation.

   ● The 3D blank (prismatic, rotationally symmetrical) can be imported into the simulation in the STL format.

   ● For a new project, the simulation generates the current workpiece as a 3D blank in the STL format.

   ● The distances are measured three-dimensionally.

   ● The NC block run times can be output as an EXCEL table.

Do you have more questions?

Free online demonstration

A Programmer V5 demonstration is free of charge.

We will be happy to advise and support you with questions about the entire software scope.

support@4u-computersysteme.de

• Reduction of set-up time by up to 50%
•     Avoiding collisions - checking the NC program in advance in the 3D machine room simulation
•     Ready-to-use - complete package ready for immediate use
•     No complex and expensive postprocessors
•     Connection to other/existing CAM systems possible
•     Automatic creation of the structure programming
•     Piece time calculation at head pressure
•     Programming using DMG MORI technology cycles
•     CAD data import DXF-STEP-IGES
•     Import of 3D tool holders / components

Programming

   ● You can copy or re-create workpieces.

   ● When creating the operation plan, the work sequences are defined.

   ● Work sequences are created with tools, tool changes and machining levels.

   ● Workpiece contours are to be imported into the 2 / 3D CAD data format DXF-STEP-IGES (option).

   ● You can program workpieces with a 2.5D CAD / CAM system and machining macros.

   ● It is also possible to create / optimize the NC programs manually.

   ● You can transfer NC programs from external CAD / CAM systems via the clipboard.

   ● Program templates (templates) for various processing types (bar-, feed-processing ...) are stored.

   ● The required program structures are generated automatically.

   ● Our Plandesigner shows you clearly the multi-channel processing.

   ● You can extend your 3D tool library with your own tool trims.

   ● Our programmer automatically generates workpiece setup sheets.

   ● You can export the operation plan and the workpiece setup sheet to Excel.

3D machine space simulation V5.1

   ● The NC programs are simulated on the 3D machine model with blank, clamping device and 3D tools.

   ● Machining on the blank is shown in the same way as in the real machine.

   ● Parallel to the simulation, the NC programs are displayed with technology and axis data.

   ● In the event of a collision, our programmer marks the affected components and NC blocks.

   ● Project history and additional windows for further machine conditions can be retrofitted.

   ● Main / subprogram names are displayed in the simulation.

   ● The 3D blank (prismatic, rotationally symmetrical) can be imported into the simulation in the STL format.

   ● For a new project, the simulation generates the current workpiece as a 3D blank in the STL format.

   ● The distances are measured three-dimensionally.

   ● The NC block run times can be output as an EXCEL table.

Do you have more questions?

Free online demonstration

A Programmer V5 demonstration is free of charge.

We will be happy to advise and support you with questions about the entire software scope.

support@4u-computersysteme.de

•     Reduction of set-up time by up to 50%
•     Avoiding collisions - checking the NC program in advance in the 3D machine room simulation
•     Ready-to-use - complete package ready for immediate use
•     No complex and expensive postprocessors
•     Connection to other/existing CAM systems possible
•     Automatic creation of the structure programming
•     Piece time calculation at head pressure
•     Programming using DMG MORI technology cycles
•     CAD data import DXF-STEP-IGES
•     Import of 3D tool holders / components

Programming

   ● You can copy or re-create workpieces.

   ● When creating the operation plan, the work sequences are defined.

   ● Work sequences are created with tools, tool changes and machining levels.

   ● Workpiece contours are to be imported into the 2 / 3D CAD data format DXF-STEP-IGES (option).

   ● You can program workpieces with a 2.5D CAD / CAM system and machining macros.

   ● It is also possible to create / optimize the NC programs manually.

   ● You can transfer NC programs from external CAD / CAM systems via the clipboard.

   ● Program templates (templates) for various processing types (bar-, feed-processing ...) are stored.

   ● The required program structures are generated automatically.

   ● Our Plandesigner shows you clearly the multi-channel processing.

   ● You can extend your 3D tool library with your own tool trims.

   ● Our programmer automatically generates workpiece setup sheets.

   ● You can export the operation plan and the workpiece setup sheet to Excel.

3D machine space simulation V5.1

   ● The NC programs are simulated on the 3D machine model with blank, clamping device and 3D tools.

   ● Machining on the blank is shown in the same way as in the real machine.

   ● Parallel to the simulation, the NC programs are displayed with technology and axis data.

   ● In the event of a collision, our programmer marks the affected components and NC blocks.

   ● Project history and additional windows for further machine conditions can be retrofitted.

   ● Main / subprogram names are displayed in the simulation.

   ● The 3D blank (prismatic, rotationally symmetrical) can be imported into the simulation in the STL format.

   ● For a new project, the simulation generates the current workpiece as a 3D blank in the STL format.

   ● The distances are measured three-dimensionally.

   ● The NC block run times can be output as an EXCEL table.

Do you have more questions?

Free online demonstration

A Programmer V5 demonstration is free of charge.

We will be happy to advise and support you with questions about the entire software scope.

support@4u-computersysteme.de

•     Reduction of set-up time by up to 50%
•     Avoiding collisions - checking the NC program in advance in the 3D machine room simulation
•     Ready-to-use - complete package ready for immediate use
•     No complex and expensive postprocessors
•     Connection to other/existing CAM systems possible
•     Automatic creation of the structure programming
•     Piece time calculation at head pressure
•     Programming using DMG MORI technology cycles
•     CAD data import DXF-STEP-IGES
•     Import of 3D tool holders / components

Programming

   ● You can copy or re-create workpieces.

   ● When creating the operation plan, the work sequences are defined.

   ● Work sequences are created with tools, tool changes and machining levels.

   ● Workpiece contours are to be imported into the 2 / 3D CAD data format DXF-STEP-IGES (option).

   ● You can program workpieces with a 2.5D CAD / CAM system and machining macros.

   ● It is also possible to create / optimize the NC programs manually.

   ● You can transfer NC programs from external CAD / CAM systems via the clipboard.

   ● Program templates (templates) for various processing types (bar-, feed-processing ...) are stored.

   ● The required program structures are generated automatically.

   ● Our Plandesigner shows you clearly the multi-channel processing.

   ● You can extend your 3D tool library with your own tool trims.

   ● Our programmer automatically generates workpiece setup sheets.

   ● You can export the operation plan and the workpiece setup sheet to Excel.

3D machine space simulation V5.1

   ● The NC programs are simulated on the 3D machine model with blank, clamping device and 3D tools.

   ● Machining on the blank is shown in the same way as in the real machine.

   ● Parallel to the simulation, the NC programs are displayed with technology and axis data.

   ● In the event of a collision, our programmer marks the affected components and NC blocks.

   ● Project history and additional windows for further machine conditions can be retrofitted.

   ● Main / subprogram names are displayed in the simulation.

   ● The 3D blank (prismatic, rotationally symmetrical) can be imported into the simulation in the STL format.

   ● For a new project, the simulation generates the current workpiece as a 3D blank in the STL format.

   ● The distances are measured three-dimensionally.

   ● The NC block run times can be output as an EXCEL table.

Do you have more questions?

Free online demonstration

A Programmer V5 demonstration is free of charge.

We will be happy to advise and support you with questions about the entire software scope.

support@4u-computersysteme.de

DMG Mori Sprint 50 3TB

DMG Mori Sprint 65 3TB

•     Reduction of set-up time by up to 50%
•     Avoiding collisions - checking the NC program in advance in the 3D machine room simulation
•     Ready-to-use - complete package ready for immediate use
•     No complex and expensive postprocessors
•     Connection to other/existing CAM systems possible
•     Automatic creation of the structure programming
•     Piece time calculation at head pressure
•     Programming using DMG MORI technology cycles
•     CAD data import DXF-STEP-IGES
•     Import of 3D tool holders / components

Programming

   ● You can copy or re-create workpieces.

   ● When creating the operation plan, the work sequences are defined.

   ● Work sequences are created with tools, tool changes and machining levels.

   ● Workpiece contours are to be imported into the 2 / 3D CAD data format DXF-STEP-IGES (option).

   ● You can program workpieces with a 2.5D CAD / CAM system and machining macros.

   ● It is also possible to create / optimize the NC programs manually.

   ● You can transfer NC programs from external CAD / CAM systems via the clipboard.

   ● Program templates (templates) for various processing types (bar-, feed-processing ...) are stored.

   ● The required program structures are generated automatically.

   ● Our Plandesigner shows you clearly the multi-channel processing.

   ● You can extend your 3D tool library with your own tool trims.

   ● Our programmer automatically generates workpiece setup sheets.

   ● You can export the operation plan and the workpiece setup sheet to Excel.

3D machine space simulation V5.1

   ● The NC programs are simulated on the 3D machine model with blank, clamping device and 3D tools.

   ● Machining on the blank is shown in the same way as in the real machine.

   ● Parallel to the simulation, the NC programs are displayed with technology and axis data.

   ● In the event of a collision, our programmer marks the affected components and NC blocks.

   ● Project history and additional windows for further machine conditions can be retrofitted.

   ● Main / subprogram names are displayed in the simulation.

   ● The 3D blank (prismatic, rotationally symmetrical) can be imported into the simulation in the STL format.

   ● For a new project, the simulation generates the current workpiece as a 3D blank in the STL format.

   ● The distances are measured three-dimensionally.

   ● The NC block run times can be output as an EXCEL table.

Do you have more questions?

Free online demonstration

A Programmer V5 demonstration is free of charge.

We will be happy to advise and support you with questions about the entire software scope.

support@4u-computersysteme.de

A number of cycles from the DMG MORI Technology cycles can be used in Programmer V5:

• Gear milling, gear hobbing

• Turn the crank pin, mill the crank pin

• Dome swirls, elliptical turning, polygon turning

• Position turret tip, alternating speed

The advantages are new technologies, simple and fast programming, shorter NC programs and fewer errors due to programming dialogue.

Dialogue as on the Siemens 840D. Generated cycles can be optimized on the Siemens 840D.

Import of 3D tool holders / components

In addition to the available tool management components of the Programmer V5.1, toolholders and tool components can be imported as a 3D model in STL format.

The coordinate system and the contact points of the tool holders and tool holders can be displayed and adjusted.

The complete tool is assembled as usual from the components tool holder, tool holder and tool cutting edge.

Functionality:

Generating the original NC programs from the associated

Programmer V5 project.

Comparison of original NC-programs with the optimized NC-programs.

The non-identical main and subprograms are displayed.

Part 1 Comparison of the program structure

If the program structure is not identical, the operation plan must be adapted in Programmer V5.

For this purpose, the differences between the main structures are highlighted in color and displayed (see Figure 1).

The user can now adapt the structure of the source code to the optimized version.

This process is repeated until a difference in the program structure is no longer detected when the comparison is repeated.

Part 2 Comparison of the subprograms

In a list, all subroutines are displayed.

Subprograms which are different have a mark (see Figure 2).

After selecting a subroutine, the original NC program and the optimized NC program are displayed.

All differences are highlighted in the optimized NC program (see Figure 3).

Figure 3: Differences in the subroutines

With Copy-Paste the corrections can be taken over from the optimized NC program to the original source program (see Figure 4).

Also possible are manual corrections in the original source code.

Figure 4: Inserting the optimized NC code into source code

This process is repeated until no difference is found in the subroutine in another comparison.